Late on Sunday, Tesla CEO Elon Musk revealed that the electric-vehicle maker has inked a multiyear agreement to source advanced semiconductor chips from Samsung Electronics. The deal, valued at a minimum of $16.5 billion over eight years, was first disclosed by Samsung in a regulatory filing Saturday—though the South Korean giant did not name its new partner at the time. Musk’s subsequent posts on his social platform X filled in the blanks, outlining a strategic partnership that could reshape both companies’ futures.
Samsung, long celebrated as the world’s preeminent memory-chip maker, has struggled to translate success into its foundry business—particularly in the race to produce cutting‑edge AI chips. After losing ground to Taiwan Semiconductor Manufacturing Company (TSMC) in recent years, Samsung acknowledged in late 2024 that it was trailing in next‑generation process technologies and client wins. An early blow came when major AI players shifted their orders to TSMC’s more mature 3nm and 2nm nodes, leaving Samsung’s contract division in the red (it posted a $3.6 billion operating loss in Q1 2025).
The Taylor, Texas fab—backed by a $4.75 billion U.S. Chips Act grant—was envisioned as Samsung’s gateway to the lucrative U.S. foundry market. Yet even that facility had seen delays and skepticism. Musk’s deal effectively vouches for the plant’s capabilities, promising a marquee customer that can help attract others. “Samsung’s giant new Texas fab will be dedicated to making Tesla’s next‑generation AI6 chip. The strategic importance of this is hard to overstate,” Musk wrote, underscoring that this win could be a turning point for Samsung Foundry.
Tesla’s foray into in‑house chip development began with the AI3 chip powering early versions of its Full Self‑Driving (FSD) computer, followed by the AI4 chip produced by Samsung’s Korean fabs. AI5—the bridge between today’s capabilities and tomorrow’s ambitions—was designed by Tesla engineering but is slated for manufacture by TSMC, initially in Taiwan and later in Arizona. Musk confirmed that AI5 “just finished design” and will enter “buying production” by the end of 2026.
The latest AI6 chip, slated for production in Taylor, will power Tesla’s next wave of smart vehicles, humanoid robots (Optimus), and AI data centers. Industry whispers suggest that Samsung might deploy its 2nm-class SF2 or SF2A process for AI6, aiming for a production yield of 60–70 percent—a lofty target that Musk says Tesla will personally oversee. “Samsung agreed to allow Tesla to assist in maximizing manufacturing efficiency. This is a critical point, as I will walk the line personally to accelerate the pace of progress,” Musk wrote.
For Tesla, securing a second foundry partner alongside TSMC diversifies risk—a critical move amid escalating U.S.-China tech tensions that could threaten supply chains. It also aligns with Musk’s broader pivot from vehicle sales toward software and service revenues—think Robotaxi, AI compute offerings, and licensing of Tesla’s Dojo training supercomputer. In essence, Tesla is positioning itself as an AI powerhouse, not merely an automaker.
For Samsung, the deal provides a high‑profile proof point to lure new customers and justify its multibillion‑dollar investment in U.S. capacity. The Taylor fab, once a symbol of postponed promises, may now become a showcase for Samsung’s most sophisticated nodes. If AI6 is delivered on time and at scale, it could mark the beginning of a turnaround for Samsung Foundry—potentially challenging TSMC’s long‑standing dominance.
Mass production at the Taylor plant is expected to commence around 2026, with Tesla vehicles and robots sporting AI6 chips as early as 2028 or 2029, according to analysts. Yet historical context urges caution: Tesla’s in‑house chip development has faced delays before, and Samsung has had to manage yield challenges on new nodes. Both teams will need to hit aggressive milestones to meet Musk’s vision of ubiquitous, real‑time AI across transportation and robotics.
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